I.

II.
 

III.
 

IV.
 

V.

VI.

VII.

COMMON FORMULAS

CAPACITY AND DISPLACEMENT OF CASING

CAPACITY AND DISPLACEMENT OF “DRILL PIPE”

CAPACITY AND DISPLACEMENT OF “DRILL COLLARS”

DISPLACEMENT OF DUPLEX FLUID PUMPS

DISPLACEMENT OF TRIPLEX FLUID PUMP

CONVERSION FACTORS

VIII.

IX

X.

XI.
 

XII.

XIII.

MUD DENSITY ADJUSTMENT TABLE

ALKALINITY INTERPRETATION

TABLE OF TREATMENT CHEMICAL FACTORS

CALCIUM CHLORIDE BRINE DATA

HYDRAULIC CALCULATIONS

VOLUME CALCULATIONS


 

I. COMMON FORMULAS

 

* HYDROSTATIC PRESSURE = MUD DENSITY (lb/gal) x DEPTH (ft) x 0.052

* FORMATION PRESSURE (lb/gal) = SIDPP (lb/gal) + HYDROSTATIC PRESSURE (lb/gal)

* BARITE (lb/gal) REQUIRED TO RAISE DENSITY 1 TO DENSITY 2 =


* WATER (bbl) REQUIRED TO REDUCE DENSITY 1 TO DENSITY 2 per


* VOLUME INCREASE (bbl) DUE TO WEIGHTING MATERIAL (per 100 bbl fluid) =

D1 ; D2 = DENSITY (lb/gal)

Dm = Weighting Material Density


* WEIGHTING MATERIALS DENSITIES

Barite

Calcium Carbonate

Iron Oxide

35.05 lb/gal

22.95 lb/gal

42.56 lb/gal



* HIGH SHEAR RANGE "n" and "K" VALUES :



* LOW SHEAR RANGE "n" and "K" VALUES :


 

II. CAPACITY AND DISPLACEMENT OF CASING

 

O.D.

WEIGHT

I.D.

CAPACITY

DISPLACEMENT

in. mm lb/ft kg/m in. mm bbl/ft m3/m bbl/ft m3/m

41/2

114

13.50

20.12

3.920

100

0.0149

0.0078

0.0047

0.0025
41/2 114 15.10 22.50 3.826 97 0.0142 0.0074 0.0055 0.0029
43/4 121 16.00 23.84 4.082 104 0.0162 0.0084 0.0057 0.0030
5 127 15.00 22.35 4.408 112 0.0189 0.0099 0.0054 0.0028
5 127 18.00 26.82 4.267 109 0.0178 0.0093 0.0065 0.0034
51/2 140 20.00 29.80 4.778 121 0.0222 0.0116 0.0072 0.0038
51/2 140 23.00 34.27 4.670 119 0.0212 0.0111 0.0082 0.0043
53/4 146 22.50 33.53 4.990 127 0.0242 0.0126 0.0079 0.0041
6 152 26.00 38.74 5.140 131 0.0257 0.0134 0.0093 0.0049
66/8 168 32.00 47.68 5.675 144 0.0313 0.0163 0.0114 0.0059
7 178 26.00 38.74 6.276 159 0.0383 0.200 0.0093 0.0049
7 178 38.00 56.62 5.920 150 0.0340 0.0177 0.0136 0.0071
75/8 194 26.40 39.34 6.969 177 0.0472 0.0246 0.0093 0.0049
75/8 194 33.70 50.21 6.765 172 0.0445 0.0232 0.0120 0.0063
75/8 194 39.00 58.11 6.625 168 0.0426 0.0222 0.0138 0.0072
85/8 219 38.00 56.62 7.775 197 0.0587 0.0306 0.0135 0.0070
95/8 244 40.00 59.60 8.835 224 0.0758 0.0395 0.0142 0.0074
95/8 244 47.00 70.03 8.681 220 0.0732 0.0382 0.0168 0.0088
95/8 244 53.50 79.72 8.535 217 0.0708 0.0369 0.0192 0.0100
103/4 273 40.50 60.35 10.050 255 0.0981 0.0512 0.0141 0.0074
103/4 273 45.50 67.80 9.950 253 0.0962 0.0502 0.0161 0.0084
103/4 273 51.00 75.99 9.850 250 0.0942 0.0491 0.0180 0.0094
113/4 298 60.00 89.40 10.772 274 0.1127 0.0588 0.0214 0.0112
133/8 340 54.50 81.21 12.615 320 0.1546 0.0806 0.0192 0.0100
133/8 340 68.00 101.32 12.415 315 0.1497 0.0781 0.0241 0.0126
16 406 65.00 96.85 15.250 387 0.2259 0.1178 0.0228 0.0119
16 406 75.00 111.75 15.124 384 0.2222 0.1159 0.0265 0.0138
185/8 473 87.50 130.38 17.755 451 0.3062 0.1597 0.0307 0.0160
20 508 94.00 140.06 19.124 486 0.3553 0.1853 0.0333 0.0174

 

III. CAPACITY AND DISPLACEMENT OF “DRILL PIPE”

 

O.D.

WEIGHT

I.D.

CAPACITY

DISPLACEMENT

in. mm lb/ft kg/m in. mm lb/ft m3/m bbl/ft m3/m

23/8

60

4.85

7.23

1.995

51

0.0039

0.0020

0.0016

0.0008

27/8

73

6.85

10.21

2.441

62

0.0058

0.0030

0.0022

0.0012

27/8

76

10.40

15.50

2.150

55

0.0045

0.0023

0.0035

0.0018

31/2

89

13.30

19.82

2.764

70

0.0074

0.0039

0.0045

0.0023

31/2

89

15.50

23.10

2.602

66

0.0066

0.0034

0.0053

0.0028

4

102

14.00

20.86

3.340

85

0.0108

0.0057

0.0047

0.0025
41/2 114 16.60 24.73 3.826 97 0.0142 0.0074 0.0055 0.0029
41/2 114 20.00 29.80 3.640 92 0.0129 0.0067 0.0068 0.0035
5 127 19.50 29.06 4.276 109 0.0178 0.0093 0.0065 0.0034
5 127 20.50 30.55 4.214 107 0.0173 0.0090 0.0070 0.0037
51/2 140 21.90 32.63 4.778 121 0.0222 0.0116 0.0072 0.0038
51/2 140 24.70 36.80 4.670 119 0.0212 0.0111 0.0082 0.0043
59/16 141 22.20 33.08 4.859 123 0.0229 0.0120 0.0071 0.0037
59/16 141 25.25 37.62 4.733 120 0.0218 0.0114 0.0083 0.0043
65/8 168 31.90 47.53 5.761 146 0.0322 0.0168 0.0104 0.0054
75/8 194 29.25 43.58 6.969 177 0.0472 0.0246 0.0093 0.0049

 

IV. CAPACITY AND DISPLACEMENT OF “DRILL COLLARS”

 

O.D.

ID

WEIGHT

CAPACITY

DISPLACEMENT

in. mm in. mm lb/ft kg/m lb/ft m3/m bbl/ft m3/m

31/2

89

1.500

38

26.64

39.69

0.00219

0.0011

0.0097

0.0051

41/8

105

2.000

51

34.68

51.67

0.00389

0.0020

0.0126

0.0066

43/4

121

2.250

57

46.70

69.58

0.00492

0.0026

0.0170

0.0089

6

152

2.250

57

82.50

122.93

0.00492

0.0026

0.0301

0.0157

61/4

159

2.250

57

90.60

134.99

0.00492

0.0026

0.0330

0.0172

61/2

165

2.813

71

91.56

136.42

0.00768

0.0040

0.0334

0.0174
63/4 171 2.250 57 108.00 160.92 0.00492 0.0026 0.0393 0.0205
73/4 197 2.813 71 138.48 206.34 0.00768 0.0040 0.0507 0.0264
8 203 2.813 71 150.48 224.22 0.00768 0.0040 0.0545 0.0284
91/2 241 3.000 76 217.02 323.36 0.00874 0.0046 0.0789 0.0412
10 254 3.000 76 242.98 362.04 0.00874 0.0046 0.0884 0.0461
111/4 286 3.000 76 314.20 468.16 0.00874 0.0046 0.1142 0.0596

 

V. DISPLACEMENT OF DUPLEX FLUID PUMPS

 

Displacement of Duplex Fluid Pumps (bbl per Stroke - 100% Efficiency)

Linear
Size
(in.)

Stroke Length (in.)
12
14
15
16
18
20
Rod Diameter (in.)
2.00
2.00
2.25
2.25
2.50
2.50
4.00
4.25
4.50
4.75
0.055
0.062
0.071
0.080
0.064
0.073
0.083
0.093
-
-
0.086
0.097
-
-
0.096
0.104
-
-
0.099
0.113
-
-
0.111
0.126
5.00
5.25
5.50
5.75
0.089
0.099
0.110
0.121
0.104
0.116
0.128
0.141
0.109
0.121
0.135
0.149
0.116
0.129
0.144
0.158

0.127
0.142
0.158
0.174

0.142
0.158
0.176
0.194
6.00
6.25
6.50
6.75
0.132
0.144
0.156
0.169
0.154
0.168
0.182
0.197
0.162
0.178
0.193
0.209
0.173
0.189
0.206
0.223
0.192
0.209
0.228
0.247
0.213
0.233
0.253
0.275
7.00
7.25
7.50
7.75
0.183
0.196
-
-
0.213
0.229
-
-
0.226
0.243
0.261
0.279
0.241
0.259
0.278
0.298
0.267
0.288
0.310
0.332
0.297
0.320
0.344
0.369

 

VI. DISPLACEMENT OF TRIPLEX FLUID PUMP

 

Displacement of Triplex Fluid Pumps (bbl per Stroke - 100% Efficiency)

Linear
Size
Stroke Length (in.)
in.
7.00
7.50
8.00
8.50
9.00
9.25
10.00
11.00
12.00
3.00
3.25
3.50
3.75
0.0153
0.001795
0.0208
0.0238
0.0164
0.0192
0.0223
0.0257
0.00175
0.0205
0.0238
0.0273
0.0186
0.0218
0.0252
0.0290
0.0197
0.231
0.0267
0.0307
0.0202
0.0237
0.0276
0.0317
0.0219
0.0257
0.0298
0.034
0.024
0.0283
0.0326
0.0376
0.0262
0.03307
0.0357
0.0408
4.00
4.25
4.50
4.75
0.0271
0.0307
0.0345
0.0383
0.029
0.0328
0.0369
0.0411
0.0311
0.035
0.0392
0.0438
0.033
0.0374
0.0419
0.0466

0.035
0.0395
0.0443
0.0493

0.036
0.0404
0.0455
0.0507
0.0388
0.0438
0.0493
0.0547
0.0429
0.0483
0.054
0.0602
0.0467
0.0526
0.0590
0.0657
5.00
5.25
5.50
5.75
0.0426
0.0469
0.0514
0.0562
0.0455
0.0502
0.055
0.0602

0.0486
0.0535
0.0588
0.0643

0.0517
0.0569
0.0524
0.0683
0.0548
0.0602
0.0661
0.0721
0.0562
0.062
0.0678
0.0743
0.0607
0.0669
0.0736
0.0802
0.0669
0.0736
0.0807
0.0883
0.0729
0.0802
0.088
0.0964
6.00
6.25
6.50
6.75
0.0611
0.0664
0.0719
0.0074
0.0655
0.0712
0.0719
0.083
0.070
0.0759
0.0821
0.0886
0.0743
0.0807
0.0871
0.094
0.0786
0.0855
0.0924
0.0995
0.0809
0.0878
0.0949
0.1023
0.0874
0.0948
0.1026
0.1107
0.0961
0.1043
0.1129
1.1217
0.105
0.1138
0.123
0.1328
7.00
0.833
0.0893
0.0952
0.101
0.1071
0.11
0.199
1.131
0.143

 

VII. Conversion Factors

 

UNIT

MULTIPLY BY

TO OBTAIN

ft

0,3048

m

in

25,4

mm

ft

0,3048

m

lb

0,445

daN

lb

0,4536

kg

bbl

0,159

m3

US gal

0,003785

m3

psi

6,853

KPa

lb/gal

119,826

Kg/m3

lb/bbl

2,853

Kg/m3

lb/ft

1,488

Kg/m

psi/ft

22,621

KPa/m

(Fş-32)/1.8


 

VIII. MUD DENSITY ADJUSTMENT TABLE

 

DESIRED DENSITY (lb/gal)

Initial Density
(lb/gal)

8.5

9

9.5

10

10.5

11

11.5

12

12.5

13

13.5

14

14.5

15

15.5

16

16.5

17

8.5

 

28

58

88

120

153

188

224

261

301

342

385

430

478

528

580

636

694

9

2.9

 

29

59

90

123

156

1192

229

267

308

350

394

441

490

542

596

653

9.5

5.9

.75

 

29

60

92

125

160

196

234

273

315

359

404

452

503

556

613

10

8.8

1.5

.43

 

30

61

94

128

163

200

239

280

323

368

415

464

516

572

10.5

11.8

2.2

.85

.30

 

31

63

96

131

167

205

245

287

331

377

426

477

531

11

14.7

3.0

1.3

.60

.23

 

31

64

98

134

171

210

251

294

339

387

437

490

11.5

17.6

3.7

1.7

.90

.46

.19

 

32

65

100

137

175

215

257

302

348

397

449

12

20.6

4.5

2.2

1.2

.69

.37

.16

 

33

67

103

140

179

221

264

309

358

408

12.5

23.5

5.2

2.6

1.5

.92

.58

.32

.14

 

33

68

105

143

184

226

271

318

368

13

26.5

5.9

3.0

1.8

1.2

.75

.47

.27

.12

 

34

70

108

147

188

232

278

327

13.5

29.4

6.7

3.4

2.1

1.4

.94

.63

.41

.24

.11

 

35

72

110

151

193

238

286

14

32.3

7.5

3.8

2.4

1.6

1.1

.79

.54

.36

.21

.10

 

36

74

113

155

199

245

14.5

35.3

8.2

4.3

2.7

1.8

1.3

.95

.68

.48

.32

.19

.09

 

37

75

116

159

204

15

38.2

8.9

4.7

3.0

2.1

1.5

1.1

.82

.60

.43

.29

.18

.08

 

38

77

119

163

15.5

41.2

9.7

5.1

3.3

2.3

1.7

1.3

.95

.72

.54

.39

.26

.16

.07

 

39

79

123

16

44.1

10.5

5.6

3.6

2.5

1.9

1.4

1.1

.84

.64

.48

.35

.24

.15

.07

 

40

82

16.5

47.1

11.2

5.9

3.9

2.8

2.1

1.6

1.2

.96

.75

.58

.44

.32

.22

.14

.07

 

41

17 50 11.9 6.4 4.2 3.0 2.2 1.7 1.4 1.1 .86 .68 .53 .41 .30 .21 .13 .06  

Gray Color Boxes: Water (bbl) required to reduce density
White Color Boxes: Barite (lbs/gal) required to increase density

 

IX. ALKALINITY INTERPRETATION

 

If:

Hydroxyl

Carbonate

Bicarbonate

P = 0

0

0

M x 1220

P = M

P x 340

0

0

2P = M

0

P x 1200

0

2P < M

0

P x 1200

(M-2P) x 1220

2P > M

(2P - M) x 340

(M-P) x 1200

0


 

X. TABLE OF TREATMENT CHEMICAL FACTORS

 

lb/bbl treating chemical to remove contaminating ions:

Contaminant

Factor

Chemical

Calcium ( as CaSO4)

0.00095 x Ca2+ (mg/l)

Soda Ash

Magnesium

0.00154 x Mg2+ (mg/l)

Soda Ash

Carbonate

0.00042 x CO32-(mg/l)

Lime

Bicarbonate

0.00042 x HCO3-(mg/l)

Lime

Sulfides

0.00231 x S2-(mg/l)

Zinc Carbonate


 

XI. CALCIUM CHLORIDE BRINE DATA

 

WEIGHT

(%)

DENSITY

(kg/l)

DENSITY

(lb/gal)

Cl-

(mg/l)

Ca2+

(mg/l)

CaCl2

(mg/l)

WATER
(bbl)

CRYST PT.

(°F)

WATER ACTIVITY

1

1.007

8.39

6,453

3,647 3.5 0.996 31.2 0.994

2

1.015

8.46

12,969

7,331 7.1 0.995 30.4 0.989
3 1.023 8.53 19,613 11,087 10.7 0.993 29.6 0.985

4

1.032

8.60

26,385

14,915 14.5 0.990 28.7 0.980
5 1.040 8.67 33,221 18,779 18.2 0.988 27.8 0.975

6

1.049

8.75

40,185

22,715 22.0 0.986 26.7 0.971
7 1.05 8.82 47,277 26,723 25.9 0.983 25.6 0.965

8

1.066

8.89

54,496

30,804 29.9 0.981 24.3 0.960
9 1.075 8.96 61,779 34,921 33.8 09.78 22.9 0.954

10

1.084

9.04

69,190

39,110 37.9 0.975 21.5 0.948
11 1.092 9.11 76,793 43,407 42.1 0.972 19.9 0.940

12

1.101

9.19

84,459

47,741 46.3 0.969 18.1 0.932
13 1.111 9.26 92,253 52,147 50.5 0.966 16.3 0.924

14

1.120

9.34

100,175

56,625 54.9 0.963 14.3 0.914
15 1.129 9.42 108,225 61,175 59.3 0.960 12.2 0.904

16

1.139

9.50

116,403

65,797 63.8 0.957 9.9 0.892
17 1.148 9.58 124,708 70,492 68.3 0.953 7.4 0.880

18

1.158

9.66

133,141

75,259 72.9 0.950 4.8 0.867
19 1.168 9.74 141,766 80,134 77.7 0.946 1.9 0.852

20

1.178

9.82

150,455

85,045 82.4 0.942 -0.9 0.837

22

1.198

9.99

168,343

95,157 92.2 0.934 -7.1 0.804

24

1.218

10.16

186,743

105,557 102.3 0.926 -13.5 0.767

26

1.239

10.33

205,781

116,319 112.7 0.917 -21.5 0.726

28

1.260

10.51

225,395

127,405 123.5 0.907 -31.2 0.683

30

1.282

10.69

245,647

138,853 134.6 0.897 -47.7 0.637

32

1.304

10.87

266,474

150,626 146.0 0.886 -19.5 0.590

34

1.326

11.06

288,004

162,796 157.8 0.875 4.3 0.541

36

1.349

11.25

310,237

175,363 170.0 0.863 24.1 0.492

38

1.372

11.44

333,109

188,291 182.5 0.851 42.1 0.443

40

1.396

11.64

356,683

201,617 195.4 0.837 55.9 0.395

% Volume Salt = 100 x (1.0 + bbl Water)


 

XII. HYDRAULIC CALCULATIONS

 

WEIGHT

(%)

DENSITY

(kg/m)

CaCl

(kg/m)

CaCl

(mg/L)

Ca

(mg/L)

Cl

(mg/L)

Volume

Final

Solution

Freezing

Point

(°C)

Water Activity

1

1007

10

10084

3647

6453

1,003

0

0,994

2

1015

20

20337

7331

12969

-1

1,005

0,989

4

10325

41,3

41363

14915

26385

1,009

-2

0,98

6

1049

62,7

63101

22715

40185

1,016

-4

0,971

8

1066

85,2

85574

30804

54496

1,022

-5

0,96

10

1084

108

108805

39110

69190

1,028

-6

0,948

12

1101

132

132816

47741

84459

1,035

-8

0,932

14

1120

156,5

157630

56625

100175

1,042

-10

0,914

16

1139

181,8

183270

65797

116403

1,05

-12

0,892

18

1158

207,8

209759

75259

133141

1,166

-14

0,867

20

1178

234,8

237120

85045

150455

1,186

-18

0,837

22

1198

262,7

265375

95157

168343

1,207

-23

0,804

24

1218

291,5

294159

105557

186743

1,227

-25

0,767

26

1239

321,2

324659

116319

205781

1,249

-30

0,726

28

1260

352

354734

127405

225395

1,271

-41

0,683

30

1282

383,6

387795

138853

245647

1,293

-44

0,637

32

1304

416,1

420864

150626

266474

1,316

-33

0,59

34

1326

449,7

454964

162796

288004

1,152

-20

0,541

36

1349

484,5

490118

175363

310237

1,168

-6

0,492

38

1372

520,1

526349

188291

333109

1,187

3

0,443

40

1396

556,9

554243

201617

356683

1,203

12

0,395


 
 

ANNULAR VELOCITY (bbl/min)


NOZZLE VELOCITY (ft/sec)


TRIPLEX PUMP OUTPUT @ 100% (bbl/stk)

Q = IDL2 x L x 100 / 4116


DUPLEX PUMP OUTPUT @ 100% (bbl/stk)

Q = [(2 x IDL2 - ODR2) / 6174] x L

Q = Pump Output, (gpm)

N1; N2; N3 = Nozzle Size, (32 ndinch)

L = Stroke Length, (inch)

IDL = ID Linear, (inch)

ODR = Rod Diameter, (inch)


JET NOZZLE CONVERSION

32nd inch x 0.794 = mm


 

XIII. VOLUME CALCULATIONS

 

OPEN HOLE CAPACITY (bbl/ft)

OHC = DH2 / 1029

ANNULAR VOLUME (bbl/ft)

V = DH2 - DP2 / 1029

RECTANGULAR TANK VOLUME (bbl)

V = L x W x H / 5.61

VERTICAL CYLINDRICAL TANK VOLUME (bbl)

V = DT2 x H / 7.143

DH = Hole Diameter (inch)

ODP = Pipe Outside Diameter (inch)

DT = Tank Diameter (feet)

L = Length (ft)

W = Width (ft)

H = Height(ft)